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ágú . 01, 2025 01:00 Back to list

Premium Empty ABS Plastic Cassettes: Durable & Lightweight Storage

The world of rapid diagnostics and test devices is evolving rapidly, spurred by stringent quality demands, regulatory frameworks, cost optimization, and technological innovation. In this context, the empty abs plastic cassette — particularly the Empty Medical Diagnostic Cassette — stands as a backbone component in present-day lateral flow, immunochromatographic, and biochemical assays, serving as the structural housing for delicate test strips.

Premium Empty ABS Plastic Cassettes: Durable & Lightweight Storage

Industry Trends: Growth, Materials and Outlook for Plastic Diagnostic Cassettes

Global Lateral Flow Plastic Cassette Market Insights:
  • Market Size: USD 1.4 Billion (2023, Source: Marketandresearch.biz)
  • CAGR: 6.7% (2023–2028)
  • Driving Factors: Infectious disease detection, decentralized diagnostic solutions, rising home/self-testing markets

ABS (Acrylonitrile Butadiene Styrene) is the most preferred material owing to its robust mechanical strength, cost-efficiency, excellent molding characteristics, and compliance with ISO 13485, FDA standards.

Premium Empty ABS Plastic Cassettes: Durable & Lightweight Storage

Defining Empty ABS Plastic Cassette & Core Product Segments

Empty ABS plastic cassettes serve as customizable, sterile housings engineered to securely accommodate diagnostic test strips. Their precision design guarantees minimal sample wastage, optimal fluid migration, and contaminant prevention throughout the test lifecycle.

Key Segments and Functions
Product Main Use Material Compatible Tests Customization
Empty ABS Plastic Cassette Lateral Flow Assay (LFA) ABS (ISO 10993, FDA 21 CFR 177.1020 compliant) HCG, IgM, Drug-of-Abuse, Infectious Disease, Veterinary Yes
Plastic Cassette for Test Urinalysis/Biochemical Polypropylene, ABS Glucose, Protein, Ketones etc. Yes
Plastic Housing Cassettes Microfluidics/Immunoassay ABS, PC, Medical Grade PS COVID-19, FSH, LH, Troponin Yes, logo molding

Manufacturing Process of Empty ABS Plastic Cassette

Stepwise Manufacturing Workflow (with ISO, FDA checkpoints):

  1. Raw Material Verification ISO 10993 →
    Sourcing medical-grade ABS, verifying polymer batch against biocompatibility and FDA 21 CFR standards.
  2. Injection Molding Precision Mould →
    Plastic melted and injected (via steel/Al CNC machined molds) to exacting CAD specs (<50 μm tolerance).
  3. Demolding & Cooling →
    Automated cooled ejection ensures sharp definition and stress-free parts.
  4. Trimming & Deburring →
    Manual/robotic edge smoothing to eliminate residue, with micro-particle vacuum cleaning.
  5. Dimensional QA Inspection ISO 13485 →
    Automated vision systems check cavity clarity, port dimensions, and snap-fit function.
  6. Assembly & Ultrasonic Welding →
    Top & bottom housings fused (where required) for hermetic seal integrity.
  7. Batch Sterilization & Final QC ANSI/AAMI/ISO 11137 →
    Ethylene oxide (EtO) or gamma irradiation, biological indicator validation, final lot release.
  8. Packaging & Traceability
    Cleanroom packaging (ISO 7/8) with batch/lot serialization for end-to-end supply chain tracking.

Need a process diagram? Watch this sample video: ABS Cassette Injection Molding Process

Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage

Diagram Key Nodes: Raw material → Injection → QA Testing → Assembly → Sterilization → Packaging

Technical Parameters Comparison Table: Empty ABS Plastic Cassette Industry Overview

Comparison of Main Technical Parameters (2024 Global Models)
Parameter Prises Bio Abbott (Reference) SD Biosensor (Reference) Generic Chinese OEM
Main Material Virgin ABS, Medical-grade ABS/PP blend ABS (Sterile) Recycled ABS
Color/Transparency White/Frosted, Opaque Milk-white, Semi-transp. White/Opaque Off-white, Lightly translucent
Standard Sizes (mm) 52x22, 60x26, Custom 60x25 52x20, 60x26 50x20
Tolerances < ±0.05mm < ±0.10mm < ±0.08mm < ±0.15mm
Certifications ISO 13485, FDA, CE ISO 13485 ISO 9001, CE —
Operation Temp. -20°C ~ +65°C -10°C ~ +50°C -20°C ~ +60°C 0°C ~ +45°C
Surface Finish Matte, Low-gloss Satin/Gloss Smooth Rough/Irregular
Lifespan (unopened) > 3 years 2–3 years 2 years 1 year
OEM/ODM Options Logo, Size, Color, Special Ports Branding only Size limited No

As evidenced above, Prises Bio stands out for material purity, tighter tolerance, and full-range certifications. The empty abs plastic cassette from Prises Bio is especially suited for demanding medical and point-of-care contexts thanks to these technical strengths.

Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage

Main Technical Specs & Visualized Analysis

Empty Medical Diagnostic Cassette – Leading Specifications

FeatureSpecification
MaterialVirgin ABS, Medical Grade
Standard Sizes52x22, 60x26, 80x30 mm
Color/AppearanceMatte White (customizable)
Lateral Flow Compatibility3.5mm, 4mm, 5mm strips
Snap-fit Accuracy<±0.05mm
Port/Cavity OptionsCustom sample wells/multiple strip wells on request
CertificationsISO 13485, CE, FDA 21 CFR 177.1020
Surface Low gloss, no burrs, homogeneous
SterilityOptional: EtO or gamma irradiated
MOQ5000 pcs (negotiable for pilot lots)
Data: Global Lateral Flow Cassette Material Composition, 2023 (ABS dominates with 66%, Source: MarketsandMarkets, 2023)
PrisesBio’s cassette: superior longevity, attributed to pure ABS & rigorous QA.
Source: Company datasheets, observation of market-available lateral flow plastic cassette models.

Application Scenarios and Technical Advantages

  • Lateral Flow Test Kits – COVID-19 rapid antigen/antibody tests, HCG pregnancy, drug detection, fertility
  • Veterinary Diagnostics – Pathogen, virus, or hormone detection in animal care
  • Home/POC Testing – Glucose monitoring, ketone, urinalysis kits, infectious screening at home
  • Environmental Monitoring – Water safety, pesticide residue screening using test strips in rugged ABS cassettes
  • Clinical Chemistry – High-durability cassettes for use in automated analyzers, single/multi-well designs
Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage
Authoritative Endorsements & Industry Recognition:
  • Tested and registered with CFDA, FDA, TGA for medical integration
  • Meets ISO 13485:2016 for medical device quality management system
  • Trusted by >30 international brands (Europe, Asia, North America)
  • 5+ years continuous service to top IVD manufacturers

Custom Solutions: OEM & ODM for Plastic Cassette for Test

PrisesBio specializes in not just standard cassettes but also in high-precision, custom tailorable plastic cassette for test solutions to fit unique test geometries, strip numbers, specialty wells (single, double, triple), user branding (laser/silkscreen), color, and even RFID integration.

  • Prototype in as fast as 10 days via rapid mold iteration
  • Consultative engineering support: CAD/CAM co-design, material selection guidance
  • Compliance support: Documentation, biocompatibility, shipment for global registrations
Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage

Case Studies: Plastic Housing Cassettes in Action

1. European Laboratory Chain (OEM, 2022):
  • Challenge: Require a low-leakage, tamper-proof plastic housing cassette for high-volume COVID-19 test kits.
  • Solution: Customized ABS cassette, dual-cavity, proprietary color, micro-textured surface, snap-tight fit.
  • Outcome: Passed EN ISO 14971 risk analysis. Batch defect rate <0.04%. Won 'Preferred Supplier' award Q3/2022.
2. Southeast Asian Veterinary Chain (ODM, 2023):
  • Challenge: Multi-format cassettes compatible with 3 sizes of animal test strips, anti-bacterial additive in plastic required.
  • Solution: Antibacterial-treated ABS, customized multi-port cassette, high-force snap fit, color branding.
  • Outcome: 60% reduction in user errors (internal validation), 20+ months shelf-life, no compatibility issues.
3. Public Health Procurement (Govt. tender, 2024):
  • Required: Ultra-sterile, serialized cassettes for malaria and dengue LFA testing in tropical field clinics.
  • Solution: EtO-sterile ABS cassettes, tamper-evident packaging, QR-coded batch traceability.
  • End Result: Seamless delivery of 1.6 million units. Zero recall incidents, project renewed for next cycle.
Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage

Delivery, Warranty, and Customer Support

  • Typical Lead Time: 2–3 weeks for stock models; 3–6 weeks for OEM/ODM.
  • Warranty: 2 years material/fit warranty (defect-free on delivery and intended storage).
  • Traceability: Full traceability via batch/serial codes, available for recall or compliance audits.
  • Customer Support: Live technical experts (English/Chinese), comprehensive post-sales support, root cause analysis, and rapid complaint response (<24h business day).
  • Confidentiality: NDAs for all custom projects. Private labeling is available.
  • Logistics: Export-compliant, sterile-packaging, air/sea shipment options, documents supplied for cross-border medical device clearance.

FAQ – Professional FAQ on Empty ABS Plastic Cassette

1. What is "ABS" and why is it superior for diagnostic cassettes?
ABS (Acrylonitrile Butadiene Styrene) is a thermoplastic polymer known for optimal impact strength, dimensional stability, and biocompatibility. It's the leading choice due to sterilization compatibility, less sample absorption, and ISO/FDA acceptance in medical devices.
2. What are the standard sizes and customization limits for empty abs plastic cassette?
Standard: 52x22mm, 60x26mm, and 80x30mm. Custom: up to 200mm length, multi-well, variable port, custom colors, and branding are all supported. Additional geometries can be CNC-prototyped.
3. Which international standards do these plastic cassette for test products adhere to?
ISO 13485 (QMS for medical devices), FDA 21 CFR 177.1020 (materials for food contact), and, for sterile versions, ANSI/AAMI/ISO 11137 (sterilization validation).
4. How is sterility validated for these products?
Sterilization is performed by EtO or gamma irradiation, validated by biological indicators and regular batch sterility testing as per ANSI/ISO regulations. Test reports available upon request.
5. How do lateral flow plastic cassette tolerances affect assay performance?
Tighter mechanical tolerances (<±0.05mm) reduce the risk of capillary failure, prevent fluid leakage, and ensure consistent, reproducible diagnostic result lines. This is essential for regulatory compliance in diagnostic accuracy.
6. Are your plastic housing cassettes compatible with automated analyzers?
Yes, all models can be designed for robotic handling: specific grip tabs, unique barcoding/QR code spaces, and stackable profiles are available for automation compatibility.
7. What kind of product testing and traceability do you offer?
Each lot undergoes full visual, dimensional, and functional QA. Traceability is implemented through batch/barcode/QR code serialization, and all shipments accompanied by a full COA (Certificate of Analysis).
Premium Empty ABS Plastic Cassettes: Durable &#038; Lightweight Storage

Why Choose Empty Medical Diagnostic Cassette from PrisesBio?

  • Unmatched purity, ISO/FDA/CE certified material
  • Industry-low defect rate (<0.05%)
  • Custom engineering support, from ideation to commercialization
  • Flexible logistics and MOQ — global delivery, trackable consignments
  • Trusted partner of 30+ top diagnostic brands

How to Get the Best Empty ABS Plastic Cassette Solution?

  • Get in touch via product page for instant quote or custom project discussion.
  • Consult on CAD, rapid prototyping, regulatory documentation, and compliance support.
  • Sample kits delivered globally for parallel testing and validation.

References & Further Reading

  • “Design, Development and Application of Lateral Flow Devices” – NCBI Journal
  • “What’s Special about Medical ABS Housing: Materials and Standards?” – Medical Plastics News
  • “Injection Molding Guidelines for Medical Devices (Forum)” – MedDevice Online
  • “Market Analysis: Lateral Flow Assay Market to 2028” – MarketsandMarkets

Content compiled from academic journals, market reports, and industrial best practice forums. For a deeper technical consultation, visit the empty abs plastic cassette product page.

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